ELGi / Rotair Compressor - Operation and Maintenance

 

Continue Reading for Rotair Compressor Maintenance Instructions

Table of Contents

1. Video Guides
2. User Manuals
3. Service Intervals
4. Compressor Oil & Filter
5. Engine Oil & Filter
6. Fuel Filter
7. Compressor Air Filter
8. Engine Air Filter
9. Air Oil Separator Filter

1. Video Guides

Short on time? These videos will get you up to speed regarding everyday maintenance, service intervals, and warranty information.

D185T4F-DB Maintenance and Warranty Information

D300T4F-DB Maintenance and Warranty Information

D425T4F-DB Maintenance and Warranty Information

 

2. User Manuals

3. Service Intervals

Service intervals for the 185CFM, 300CFM, and 425CFM Rotair compressors are the same. Please refer to your compressor and engine user manuals for complete instructions.

	Replacement Period
	First 50 Hours/3 Months	Every 500 Hours or Annually
Compressor Oil	X	X
Compressor Oil Filter	X	X
Engine Oil	X	X
Engine Oil Filter	X	X
Fuel Filter	X	X
1st Stage Compressor Air Filter		X
2nd Stage Compressor Air Filter		X
1st Stage Engine Air Filter		X
2nd Stage Engine Air Filter		X
Air Oil Separator Filter		X

Quick Service Reference

Find maintenance items, spare part numbers, and purchase links for your ELGi Rotair compressor:

• D185T4F-DB
• D300T4F-DB
• D425T4F-DB

 

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4. Compressor Oil & Filter

Compressor Oil Change Schedule

Change oil and filter after the first 50 hours, and then every 500 hours after that.

Take into consideration the working conditions in which the machine operates (dusty conditions, very high temperature, etc can require more frequent oil changes).

Compressor Oil Type

Recommended: Purchase AirLube™ Portable Compressor Oil here.

Compressor oil should be AW-46 Compressor Oil (AW = All Weather), such as Rotair Airlube (recommended) or Shell Corena 46.

Compressor Oil Capacity

	D185T4F (185 CFM)	D300T4F (300 CFM)	D425T4F (425 CFM)
Compressor Oil Capacity	2.4 gallons	4.5 gallons	5.3 gallons

Compressor Oil Filters

The compressor oil and the compressor oil filter must be replaced in conjunction.

D185T4F (185 CFM)	D300T4F (300 CFM)	D425T4F (425 CFM)
Purchase Here	Purchase Here	Purchase Here

 

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5. Engine Oil & Filter

Engine Oil Change Schedule

Change oil and filter after the first 50 hours, and then every 500 hours after that. 

Engine Oil Type

Kohler Engine: Recommended Oil

Viscosity must be appropriate to the ambient temperature to which the engine is to be exposed. 

Viscosity	SAE	10W-30 (-20°C ÷ +45°C)	5W-30 (-30°C ÷ +30°C)	5W-40 (-30°C ÷ +45°C)	LOW S.A.P.S.
With Specifications	API	CJ-4
	ACEA	E6 - E7 - E9

See page 14 of your Kohler user manual for more information.

Cummins Engine: Recommended Oil

The Cummins user manual recommends the following: "Use a high-quality 5W-40 heavy-duty engine oil, such as Valvoline Premium Blue Extreme or its equivalent." (page 260)

Cummins Engineering Standard (CES) Classifications	American Petroleum Institute (API) Classification	Association des Constructeurs Européen d'Automobiles (ACEA) Classification
CES-20081	API CJ-4	ACEA E-9

Engine Oil Capacity

	D185T4F (185 CFM)	D300T4F (300 CFM)	D425T4F (425 CFM)
Engine Oil Capacity	8.9 quarts (2.2 gallons)	11.5 quarts (2.8 gallons)	14.8 quarts (3.7 gallons)

Engine Oil Filters

The engine oil and the engine oil filter must be replaced in conjunction.

D185T4F (185 CFM)	D300T4F (300 CFM)	D425T4F (425 CFM)
Purchase Here	Purchase Here	Purchase Here

 

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6. Fuel Filter

Fuel Filter Change Schedule

Change fuel filter after the first 50 hours, and then every 500 hours after that, or as needed. 

Fuel Filters

Kohler KDI 1903 TCR	Kohler KDI 2504 TCR	Cummins QSF3.8 CM2350 F107
185 CFM Compressors	300 CFM Compressors	425 CFM Compressors
Fuel Filter	Fuel Filter	Fuel Pre-Filter	Fuel Filter
Purchase Here	Purchase Here	Purchase Here	Purchase Here

 

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7. Compressor Air Filter

Compressor Air Filter Change Schedule

• Check and clean air filters at minimum weekly. May need to be checked more often, up to a daily basis, depending on the environment the machine runs in.
• Air filters can be cleaned several times by shaking to remove loose debris or carefully with compressed air, but never with water.
• Replace every 500 hours.

Compressor Air Filters

	D185T4F (185 CFM)	D300T4F (300 CFM)	D425T4F (425 CFM)
1st Stage Compressor Air Filter
	Purchase Here	Purchase Here	Purchase Here
2nd Stage Compressor Air Filter
	Purchase Here	Purchase Here	Purchase Here

 

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8. Engine Air Filter

Engine Air Filter Change Schedule

• Check and clean air filters weekly. May need to be checked more often, up to a daily basis, depending on the environment the machine runs in.
• Air filters can be cleaned several times by shaking to remove loose debris or carefully with compressed air, but never with water.
• Replace every 500 hours.

Engine Air Filters

	Kohler KDI 1903 TCR	Kohler KDI 2504 TCR	Cummins QSF3.8 CM2350 F107
	185 CFM Compressor	300 CFM Compressor	425 CFM Compressor
1st Stage Engine Air Filter
	Purchase Here	Purchase Here	Purchase Here
2nd Stage Engine Air Filter
	Purchase Here	Purchase Here	Purchase Here

 

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9. Air Oil Separator Filter

Air Oil Separator Filter Change Schedule

• Replace after 500 hours or annually, depending on conditions.

Air Oil Separator Filters

D185T4F (185 CFM)	D300T4F (300 CFM)	D425T4F (425 CFM)
Purchase Here	Purchase Here	Purchase Here

 

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